Electroless Nickel Plating
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Electroless nickel plating:
Electroless nickel plating, or EN for short, is the plating of a nickel-phosphorous alloy deposit onto suitable substrates using a chemical reduction process.
Differing from electroplated nickel deposits, EN deposits are produced without an external electrical current.
This avoids the problems associated with uneven deposit thickness or deposit uniformity due to current density issues.
Therefore, EN processes produce very uniform, hard and lubricious coatings on catalytic metallic, catalyzed metallic and catalyzed non-metallic substrates.
Uniform deposit thicknesses are achieved on the inside of tubes, threads, blind holes, grooves and slots.
The EN deposit can contain up to 13% phosphorous by weight.
A variety of unique deposit properties are obtained by varying the percentage of phosphorous in the coating deposit.
Low phosphorous deposits (<5% by wt.) yield hard deposits with excellent wear resistance and good corrosion resistance in alkaline environments.
Medium phosphorous deposits (5%-10% by wt.) yield deposits with high hardness and wear resistance at competitive costs.
High phosphorous deposits (>10% by wt.) yield deposits that are non magnetic and highly corrosion resistant in acidic environments.
Overall features of EN include: wear resistance, excellent corrosion resistance, high hardness, low friction, availability of co-deposits, deposit brightness, deposit uniformity, chemical resistance, solderability, weldability, brazeability, ferromagnetic and non-ferromagnetic properties.
Overall features of EN include: wear resistance, excellent corrosion resistance, high hardness, low friction, availability of co-deposits, deposit brightness, deposit uniformity, chemical resistance, solderability, weldability, brazeability, ferromagnetic and non-ferromagnetic properties.
Products and industries that require electroless nickel plating:
- Automotive: gears, exhaust manifolds, hose couplings
- Aerospace: bearing journals, servo valves, landing gear components
- Textile: feeds, guides, fabric knives
- Molds/Dies: plastic extrusion dies, plastic injection molds, glass molds
- Military: tank turret bearings, mirrors, firearms
- Mining: hydraulic systems, jetting pump heads, piping connectors
- Material Handling: hydraulic cylinders, extruders, gears and clutches
- Chemical & Petroleum: pressure vessels, reactors, pumps, heat exchangers
- Medical: disposable surgical equipment, pill sorters, sizing screens
- Wood/Paper: abrading plate, chopping machine parts
- Food: baking pans, grills, fryers, mixing bowls
- Electronics: heat sinks, chassis, printed circuit boards
Why use Tawas Plating Company?
- For over 55 years, Tawas Plating Company has provided an electroless nickel plating solution that offers a combination of appearance, lubricity, wear resistance, dimensional control and corrosion protection that no other coating can match
- Full service supplier for electroless nickel plating services including raw materials sourcing, tooling, incoming part inspection, design of the coating process (process engineering, value engineering), materials selection, plating operations, light assembly of plated parts, product packaging, and product verification after packaging
- Program management capabilities include APQP, PPAP management, materials validation and sourcing, part logistics (sorting and shipping)
- Prototyping capabilities include product validation of plating materials
- Our specialty is providing plating solutions for prototype and full production runs that require quick turnaround times
Benefits to customers when they use Tawas Plating Company:
- Over 99% on time delivery rate since 2001
- Customer return rate averaging less than 0.15% since 2006
- Reduced lead time
- Reduced supplier sourcing costs

